Pistons and piston rings repair kits by Kolbenschmidt and ET Engineteam for 1,2 / 1,4 / 1,8 / 2,0 TSI a TFSI

2018-06-15

Pistons TSI (resp. TSFI) are very popular; the number of engines using these piston all over the world is astonishing. Thanks to the higher pressure on downsizing in past years (lowering the engine capacity while keeping the engine power to minimize the emission numbers) the TSI pistons became parts of many engines. These forced aspiration engines with straight fuel pressure injection were installed in many different volume and construction versions to the cars in the first generation (EA111) since the year 2005, and in the second generation after the year 2012 (EA211, EA888).

Advantages of TSI engines are lower weight, minimized fuel consumption and small emission production. Kolbenschmidt as a producer of original parts was or still is supplying some of these piston into original equipment, which means that some of these pistons are identical with original equipment parts used in brand new cars.

Installation kits for pistons and piston rings

For all pistons and piston rings there is a possibility to obtain the right kit of parts and tools with everything for the right mounting. In this article bellow you will see the list of the pistons and piston rings with their installation kits. Such set contains piston rings or pistons and also the right tools and parts for correct assembly.

Tip: Detailed manual – piston rings installation step by step  

Set of piston rings contains four kits of piston rings for the whole engine, pliers for mounting the rings and sealing putty:

 

Sestava pístních kroužků

 

Set of piston rings contains for pistons with pins and piston rings for the whole engine, mounting tools and sealing putty:

 

Sada pístů

 

Tools are available individually as well – for cars and trucks, or as a set which contains everything needed in the case package:

kompletní sada k instalaci pístů a pístních kroužků Kolbenschmidt 120000116900

1. Feeler gauge 50009824 for measuring the space between the piston rings and the groove.

2. Pliers for mounting the piston rings 50009815 for cars, and 50009829 for trucks.

3. Mounting tool for piston installation 120000416353 for cars and 120000416490 for trucks.

4. Complete service tool kit 120000116900 – contains all mounting tools needed for pistons and piston rings installation.

 

List of Kolbenschmidt pistons with ET Engineteam spare parts + piston rings and installation kits

Note: Links in tables will open in a new tab of your browser

 

1,2 TSI - CBZA, CBZB, CBZC, EURO 5 since the year 2010

  Standard 71 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 41257600 41257610 41257620
Piston installation kits 41257600S 41257610S 41257620S
Rings Kolbenschmidt 800114111000 800114111025 800114111050
Rings installation kits 800114111000S 800114111025S 800114111050S
Pistons ET Engineteam PM006600 PM006625 PM006650
Piston installation kits PM006600ET PM006625ET PM006650ET
Kroužky ET Engineteam R1010600 R1010625 R1010650
Rings installation kits R1010600ET R1010625ET R1010650ET
Piston pin d: 42 mm, Ø 19 mm
Piston rings 1,2 mm / 1,2 mm / 2,0 mm

 

1,4 TSI / TSFI - CAXA, CMSA, CMSB, CAXC, CNVA made since 2007

  Standard 76,51 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 40477600 40477610 40477620
Piston installation kits 40477600S 40477610S 40477620S
Rings Kolbenschmidt 800073310000 800073310025 800073310050
Rings installation kits 800073310000S 800073310025S 800073310050S
Pistons ET Engineteam PM004800 PM004825  
Piston installation kits PM004800ET PM004825ET  
Rings ET Engineteam R1009900 R1009925 R1009950
Rings installation kits R1009900ET R1009925ET R1009950ET
Piston pin d: 52 mm, Ø 19 mm
Piston rings 1,2 mm / 1,2 mm / 2,0 mm

 

 

1,4 TFSI 16V - BLG, BMY, BWK, CAVA, CAVB, CAVC, CAVD, CAVE, CAVG, CNWA, CTHA, CTHB, CTHC, CTHD, CTHE, CTHG, CTJA, CTKA since the 2010

  Standard 76,51 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 40846600   40846620
Pistons installation kits 40846600S   40846620S
Rings Kolbenschmidt 800079010000   800079010050
Rings installation kits 800079010000S   800079010050S
Piston ET Engineteam PM004900   PM004950
Pistons installation kits PM004900ET   PM004950ET
Rings ET Engineteam R1009600   R1009650
Rings installation kits R1009600ET   R1009650ET
Piston pin d: 54 mm, Ø 19 mm
Piston rings 1,2 mm / 1,5 mm / 2,0 mm

 

1,8 TFSI 16V - BYJ, BYT, BZB, CABA, CABB, CABD, CDAA, CEA, CEAA, CGYA since 2016

  Standard 82,51 mm Oversize +0,25 mm Oversize +0,50 mm
Piston Kolbenschmidt 40251600 40251610 40251620
Pistons installation kits 40251600S 40251610S 40251620S
Rings Kolbenschmidt 800073810000 800073810025 800073810050
Rings installation kits 800073810000S 800073810025S 800073810050S
Pistons ET Engineteam PM006000   PM006050
Pistons installation kits PM006000ET   PM006050ET
Rings ET Engineteam R1010300 R1010325 R1010350
Rings installation kits R1010300ET R1010325ET R1010350ET
Piston pin d: 53 mm, Ø 21 mm
Piston rings 1,2 mm / 1,5 mm / 2,0 mm

 

1.8 TSFI / TFI - CDAA, CDAB, CDHA, CDHB

  Standard 82,51 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 40761600   40761620
Pistons installation kits 40761600S   40761620S
Rings Kolbenschmidt 800077510000   800077510050
Rings installation kits 800077510000S   800077510050S
Pistons ET Engineteam PM006100   PM006150
Pistons installation kits PM006100ET   PM006150ET
Rings ET Engineteam R1010400   R1010450
Rings installation kits R1010400ET   R1010450ET
Piston pin d: 51 mm, Ø 23 mm
Piston rings 1,2 mm / 1,2 mm / 2,0 mm (wiper DSF ring with expander)

 

1,8 TFSI 16V - CDAA, CDAB, CDHA, CDHB

  Standard 82,51 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 41197600   41197620
Pistons installation kits 41197600S   41197620S
RingsKolbenschmidt 800113810000   800113810050
Rings installation kits 800113810000S   800113810050S
Pistons ET Engineteam      
Pistons installation kits      
Rings ET Engineteam R1010500   R1010550
Rings installation kits R1010500ET   R1010550ET
Piston pin d: 51 mm, Ø 23 mm
Piston rings 1,2 mm / 1,2 mm / 2,0 mm (wiper SLF without expander)

 

2,0 TFSI 16V - CADA, CAWB, CBFA, CCTA, CCTB, CCZA, CCZB, CCZC, CDZA, CGM, CGMA made since the year 2005

  Standard 82,51 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 40247600 40247610 40247620
Pistons installation kits 40247600S 40247610S 40247620S
Rings Kolbenschmidt 800073810000 800073810025 800073810050
Rings installation kits 800073810000S 800073810025S 800073810050S
Pistons ET Engineteam PM006300 PM006325 PM006350
Pistons installation kits PM006300ET PM006325ET PM006350ET
Rings ET Engineteam R1010300 R1010325 R1010350
Rings installation kits R1010300ET R1010325ET R1010350ET
Piston pin d: 56 mm, Ø 21 mm
Piston rings 1,2 mm / 1,5 mm / 2,0 mm

 

 

2,0 TFSI 16V - CADA, CAEA, CAEB, CAED, CAWA, CAWB, CBFA, CCTA, CCZA, CCZB, CCZC, CCZD, CDNB, CDNC, CDND, CESA, CETA, CJKA, CJKB, CPMA, CPMB, CPSA, CUH, CHJA made since the year 2006

  Standard 82,51 mm Oversize +0,25 mm Oversize +0,50 mm
Piston Kolbenschmidt 40759600   40759620
Pistons installation kits 40759600S   40759620S
Rings Kolbenschmidt 800077510000   800077510050
Rings installation kits 800077510000S   800077510050S
Pistons ET Engineteam PM006400   PM006450
Pistons installation kits PM006400ET   PM006450ET
Rings ET Engineteam R1010400   R1010450
Rings installation kits R1010400ET   R1010450ET
Piston pin d: 53 mm, Ø 23 mm
Piston rings 1,2 mm / 1,2 mm / 2,0 mm (wiper DSF with expander)

 

2,0 TFSI 16V - CAEA, CAEB, CAED, CAWA, CAWB, CBFA, CCTA, CCZA, CCZB, CCZC, CCZD, CDNB,CDNC,CDND, CESA, CETA, CFKA, CFPA, CJKA, CJKB, CPMA, CPMB, CPSA, CUH, CHJA 

  Standard 82,51 mm Oversize +0,25 mm Oversize +0,50 mm
Pistons Kolbenschmidt 41198600   41198620
Pistons installation kits 41198600S   41198620S
Rings Kolbenschmidt 800113810000   800113810050
Rings installation kits 800113810000S   800113810050S
Pistons ET Engineteam      
Pistons installation kits      
Rings ET Engineteam R1010500   R1010550
Rings installation kits R1010500ET   R1010550ET
Piston pin d: 51 mm, Ø 23 mm
Piston rings 1,2 mm / 1,2 mm / 2,0 mm (wiper SLF without expander)